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Al-Muthanna University

College of Engineering

Department of Chemical Engineering

Study Plan for B.Sc Degree Course (2017-2018)

 

 

First Year

First Semester

 

No Subject Code Subject Title Weekly hours Units
Th. Tut. Lab.
1 E111 Mathematics I 3 3
2 E112 Analytical Chemistry 1 1 3 5
3 E113  Chemical Eng. Principles I 3 1 3
4 E114 Engineering Drawing I 1 2 2
5 E115 Computer I 1 1 2 2
6 U116 Human Rights 1 1 2
7 U117 Arabic Language 1 1 1
8 E118 Workshop I 2 1
  Total 10 6 9 19
25

 

 

 

 

 

Subject:  Mathematics I                                                                         
 

Function and Slop, Graph the Function, Limit and Continuous, Differentiation, Applications of Derivatives.

 

 

 

Subject:  Analytical Chemistry  
 

Basic Definitions: Moles, Molarity, and Normality, Stoichiometric Calculations, pH Calculations and Equilibrium of Acid and Base, Volumetric Analysis: Titration and Titration Curves,  Gravimetric Analysis: Solubility Calculations, Analysis using Oxidation and Reduction Reactions, Electromotive Force and Nernest Equation.

 

 

Subject: Chemical Eng. Principles I                
 

Engineering Calculations, Units, Dimensions, Basis, Temperature and Pressure, Conversion, Yield, and Selectivity, Purge, Percent of Completion in Chemical Reaction, Material Balance without Chemical Reaction, Material Balance with Chemical Reaction, Recycle, Gases.

 

 

 

Subject: Computer I          
 

Computer Fundamentals, Classification of Computers, Computer Components, Factors that must be Considered when buying a Computer, Computer Safety & Software LicensesMalware & Computer Viruses, Computer Damage to HealthOperating Systems, Introduction to Operating Systems Windows 7,  Some Common Situations & Setting in Windows 7

 

 

 

 

 

  Subject:  Engineering Drawing I
 

Introduction to the Drawing Tools, Lettering and Dimensions, Types of  Lines, Geometrics, Projections.

 

 

  Subject:  Human Rights                                  
 

مقدمة في تعريف حقوق الانسان, الفساد الاداري وتأثيره على حقوق الانسان والمجتمع, ماهية حقوق الانسان, حقوق الانسان في الاديان والحضارات القديمة والعصور الوسطى (في اوربا), قانون حقوق الانسان, تطبيق قانون حقوق الانسان, حقوق الانسان فرع من القانون, انتهاك قانون حقوق الانسان, تصفيات حقوق الانسان.

 

 

  Subject:  Arabic Language   
 

قواعد اللغة العربية, فن المقالة, قواعد وأساسيات البحث العلمي, الادب العربي, الشعر العربي.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

First Year

 

Second Semester

 

No Subject Code Subject Weekly hours Units
Th. Tut. Lab.
1 E121 Mathematics II 3 3
2 E122 Organic Chemistry 1 1 3 5
3 E123 Chemical Eng. Principles II 3 1 3
4 E124 Engineering Drawing II 1 2 2
5 E125 Computer II 1 1 2 2
6 U126 Freedom & Democracy 1 1 2
7 U127 English  Language 1 1 1
8 E128 Workshop II 2 1
  Total 10 6 9 19
25

 

 

 

 

 

 

 

 

 

 

 

Subject:  Mathematics II                                 

Applications of  Derivatives, Integration, Methods of  Integration, Applications  of  Definite Integrals, Matrix.

 

 

Subject:  Organic Chemistry                              
 

Introduction of organic chemistry, General classification and identification of organic compounds, Alkanes (naming , properties), Alkanes (preparation ,reactions), Alkenes (naming , properties), Alkenes (preparation ,reactions), Alkenes, Alkyl halides, Alcohol, carboxylic acid, Ethers, Aldehydes and ketons, Asters, Aromatic compounds.

 

 

 

 

Subject: Chemical Eng. Principles II              
 

Vapors, Liquids and Solids, Ideal Gas, Mixture of Ideal Gases, Vapor Pressure, Mixture of Gases, Saturated Vapor, Partial Saturation and Humidity,  Energy Balance, Calculation of Thermal Content, Relations of Real Gases, Van der Waals Equation, Critical States and Compressibility, Mixtures of non – Ideal Gases, Heat Capacity, Latent Heat of Vaporization, Energy Balance without Chemical Reactions, Energy Balance with Chemical Reactions.

 

 

 

Subject: Computer II                                       
 

Introduction to Microsoft Excel, Functions of  Microsoft Excel, Introduction to Visual Basic Programs, Analysis & Algorithm & Flow Charts, Convert Flow Chart to Visual Basic Program, Naming Subs & Functions, Decision Box & Lopping Structure, Matrix & Design Programs Background, Steps Required to write Program using Visual Basic in Microsoft Excel, Write a Complete Visual Basic Program using Design Background.

 

Subject:  Freedom & Democracy                    
 

 

مقدمة في تعريف الديمقراطية, الفساد الاداري وتأثيره على حقوق الانسان والمجتمع,  الانظمة السياسية من حيث ممارسة السلطة, نشأة الديمقراطية, انواع الديمقراطية, الديمقراطية في الاسلام, البرلمان, تطبيقات الأنظمة البرلمانية في أوربا, الانتخابات, العراقيل التي تواجه الانتخابات.          

 

 

 

Subject:  English Language                            
 

Part of Speech, Letters, NounsPronouns, Scientific Paragraph, Verbs, Adverbs, Adjectives, Preposition, Preposition, Punctuations,  Reading and Speaking, Listening and Writing.

   

 

 

Subject:  Engineering Drawing II                    
 

Sections, Isometric Drawing, Third Projection.

 

 

 

 

 

 

 

 

 

 

 

 

 

Second Year

First Semester

 

No. Subject Code Subject Weekly hours Units
Th. Tut. Lab.
1 E211 Applied Mathematics I 3 1 3
2 CHE212 Fluid Flow I 3 3
3 CHE213 Physical Chemistry I 2 2 3 3
4 CHE214 Environmental Pollution 2 2
5 CHE215 Computer Programming I 1 1 2 2
6 CHE216 Properties of Materials 2 2
7 CHE217 Statistics 2 2
  Total 15 4 5 17
24

 

  Subjects:  Applied Mathematics I                     
Course Syllabus
Polar Coordinates. 1
Vectors. 2
Equation of Plane. 3
Partial Differentiation. 4
Functions with more than one Variable. 5
Multiple Integrals. 6
Change of Multiple Integral to Polar Coordinates. 7

 

  Subjects:  Fluid Flow I                                      
Course Syllabus
Introduction & Basic Concepts 1
Properties of Fluids 2
Pressure & Fluid Statics  3
Fluid Kinematics 4
Mass & Bernoulli 5

 

  Subjects:  Physical Chemistry I                        
Course Syllabus
1st law of Thermodynamics. 1
2nd & 3rd Laws of Thermodynamics. 2
Gibbs Free Energy. 3
Chemical Equilibrium. 4
Chemical Reactions. 5
Rate of Reaction Equations. 6
Phase Equilibria in Ideal Solutions. 7

 

  Subjects:  Environmental Pollution                  
Course Syllabus
Introduction of Environment. 1
Climate Change and Green Houses. 2
Ozone Layer Depletion. 3
Acid Rain. 4
Air Pollution. 5
Air Pollution Equipment Design. 6
Dry Type Mechanical Collectors. 7
Wet Type Mechanical Collectors. 8
Fabric Filters, Electrostatic Precipitators. 9
Water and Waste Water. 10
Origin of Waste Water. 11
Waste Water Treatment. 12

 

 

  Subjects:  Computer Programming I               
Course Syllabus
Introduction to Visual Basic programming Language 1
The Visual Basic Environment/ Building Applications 2
Working with Controls / Writing the Code 3
Visual Basic Data Types. 4
Working with Variables 5
Controlling Program Flow 6
Looping 7
Arrays 8
Comparing, Testing & Working with Strings 9
Procedures 10
Functions 11

 

  Subjects:  Properties of Materials                     
Course Syllabus
Introduction to Material Science and Engineering, Classification of Materials.

 

1

 

Atomic Structure (Basic Concepts, Electrons Configuration), Atomic and ionic arrangement.

 

2
Crystal Structures

 

3

 

Atomic Bonding and Imperfection in solids (point defects, vacancies, Interstitial defects, substantial defects, and dislocations).

 

4
Polymers. 5
Iron and its alloy, copper and its alloy, aluminum and its alloy). 5
Phase diagram (Binary Phase Diagrams, Binary Isomorphous Systems, Binary Eutectic Systems).

 

6

 

Electro-chemical cells.

 

 

7

 

Corrosion.

 

 

8
Nano Materials (its types, Products and Applications). 9

 

 

  Subjects:  Statistics                                            
Course Syllabus
Statistical Operations (Frequency Tables & Curves, the Mean, Median,  Mode & other Measures of Central Tendency). 1
The Standard Deviation & other measures of Dispersion. 2
Theory of Probabilities. 3
Confidence Intervals. 4
Tests of Hypothesis & Significance 5

Second Year

Second Semester

No. Subject Code Subject Weekly hours Units
Th. Tut. Lab.
1 E221 Applied Mathematics II 3 1 3
2 CHE222 Fluid Flow II 3 3
3 CHE223 Physical Chemistry II 2 2 3 4
4 CHE224 Industrial Safety 2 2
5 CHE225 Computer Programming II 1 1 2 2
6 CHE226 Strength of Materials 2 2
7 CHE227 Engineering Economy 2 2
8 U228 English Language 1 1 1
  Total 16 5 5 19
26

 

 

 

 

 

 

 

 

 

  Subjects:  Applied Mathematics II                    
Course Syllabus
Sequences. 1
Series. 2
Differential Equations. 3
Variable Separable. 4
Homogeneous. 5
Linear. 6
General Solution by D-operator. 7

 

  Subjects:  Fluid Flow II                                     
Course Syllabus
The Energy Equations 1
Fluid in Pipes 2
Turbomachinery 3

 

  Subjects:  Physical Chemistry II                       
Course Syllabus
Phase Equilibria in non-Ideal Solutions. 1
Electrochemical Equilibrium. 2
Surface Thermodynamics 3
Experimental Gas Kinetics. 4
Viscosity of Liquids. 5
Electrical Conductance. 6
Electrolytes. 7

 

 

  Subjects:  Industrial Safety                               
Course Syllabus
Industrial safety  

1

Safety terms in equipments , Dangers 2
Effect of radioactive materials 3

3

Chemical effects  

4

Biological effects 5
Industrial safety 6
Fires and their causes 7
Fire alarm systems 8
Fires of fine solid particles 9
Effect of nano particles on health 10
Storage of chemicals 11

 

 

  Subjects:  Computer Programming II                
Course Syllabus
Using Files 1
Visual Basic controls (check box, radio button, list box) 2
 Visual Basic controls (menu, Open File Dialog, combo box) 3
Visual Basic controls (Color Dialog, Print Form Component, Font Dialog Control) 4
Math Functions 5
Multiple Forms 6
Introduction to Matlab 7
Matlab Programming Environment 8
Vectors & Vector Operations 9
Matrix & Matrix Operations 10
Matlab M-files 11
Interpolation 12
Function Discovery 13

 

 

  Subjects:  Strength of Material                      
Course Syllabus
Definitions, Basic Concepts, Scalars, and Vectors 1
Newton’s Laws, Force System, Two-dimensional Force Systems, and Resultants. 2
Mechanical Properties of Material 3
Hardness (Types  and Tests). 4
Thermal Properties of Material 5
Shear and Bending Moments in Beam. 6
Friction and Deformation in Beam. 7

 

 

 

  Subjects:  Engineering Economy                      
Course Syllabus
Process Design Development. 1
Cost Estimation. 2
Factors affecting the production Cost & Investment. 3
Capital Investment. 4
Cost index. 5
Interest & Investment cost. 6
Depreciation Calculation Methods. 7
Optimum Design. 8
Cost of the Mass & Heat Transfer Equipments. 9

 

 

 

 

THIRD YEAR

 

No.

Subject Weekly hours Units
Th. Tut. Lab.
1 Engineering Analysis 3 1 6
2 Mass Transfer 3 1 6
3 Heat Transfer 3 6
4 Chemical Industries 2 4
5 Reactor Design 3 1 6
6 Chemical Engineering Thermodynamics. 3 1 6
7  Numerical Methods 2 2 4
8 Industrial Management 2 4
9 Chemical Eng. Lab. I 3 3
10 التدريب الصيفي لمدة 4 أسابيع
Total 21 4 5 45
30

 

 

 

 

 

Subject: Engineering Analysis              
 

1st order differential equations, 2nd order differential equations, Frobineous method, Error, Gamma, Beta, and Bell functions, Partial differential equations, Laplace transform, Mathematical modeling, Finite differences (application on chemical engineering systems) with multiple steps.

 

 

Subject: Chemical Engineering Thermodynamics              
 

Introduction, Conservation of energy, First law of thermodynamics, Flow calorimeter, Reversible process, Phase behavior of pure substances, Volumetric properties of pure substances, Law of corresponding states, Sensible heat, Heat of reaction, Heat requirement of industrial process, 2nd law of thermodynamics, 3rd law of thermodynamics, Thermodynamic properties of fluids, Residual properties, Steam power plants, Cycles with preheaters, Refrigeration process, Liquefaction process, Vapor liquid equilibrium, Flash calculations.

Subject: Mass Transfer
 

Diffusion, Mass transfer theories, Mass transfer coefficients, Absorption of gases, Extraction (liquid-liquid), Leaching (solid-liquid), Distillation: Continuous, Batch distillation, Multi-component distillation, Humidification and cooling and drying towers, Steps of drying, Evaporation: types of evaporators, Single and multiple effect evaporators.

Subject: Heat Transfer           
 

Heat transfer by conduction, Convection and radiation, Heat conductance, One-dimensional steady state conduction, Radial systems (cylinder and sphere), Overall heat transfer coefficient, Critical thickness of the insulator, Fins, Unsteady state conduction, Thermal boundary layer for laminar and turbulent flow, Analogy between fluid friction and heat transfer, Heat exchangers, Heat transfer by radiation.

Subject: Chemical Industries           
 

Soap and detergents,  Phosphoric acid, Fertilizers, Paper and cellulose, Sugar industry, Pharmaceutical industry, Fats and vegetable oils, Fermentation industries, Glass industry, Cement, Magnesium compounds, Nitric acid, Urea, Fertilizers, Phosphoric acid, Nitrogen, Ammonia, Carbon dioxide, Sulfure and its compounds, Industrial carbon.

 

Subject: Reactor Design              
 

Thermodynamic of chemical reactions, Kinetics of homogeneous reactions, Concentration-Dependent term of a rate equation, Temperature-Dependent term of a rate equation, Interpretation of  batch reactor data, Constant-Volume batch reactor, Varying-Volume batch reactor, Introduction to reactor design, Ideal reactors for a single reaction, Ideal batch reactors, Steady-State mixed flow reactors, Steady-State plug flow reactors, Design for single reactions, Size comparison of single reactors, Multiple-Reactor systems, Recycle reactor, Autocatalytic reactions.

Subject: Industrial Management               
 

Concepts of industrial management, Principles, Development, Linear optimization, Linear programming (LP) assumptions, LP modeling, Standard form, Special cases of LP, Degeneracy, Unbounded solutions, Alternative solutions, No feasible   solution, The dual model, The dual simplex method, Post optimally analysis (Sensitivity Analysis), The transportation problems, Transportation model, The assignment problems, The assignment model, Network  models, Critical path method, Program evaluation and review technique (PERT), Some industrial applications of LP, The blending problem, Petroleum- refinery operations.

Subject: Optimization & Numerical Methods              
 

Introduction to Applied Numerical Methods and Error estimation, Roots of equations:  Fixed point iteration, Xi+1= g(Xi)), Newton-Raphson / Bisection / False-Position, Applications on finding of roots, Matrix operating rules (definition, forms and operations), Solving sets of linear equations: Cramer’s rule / Matrix methods, Jacobi / Gauss-Siedel Iterations, Elimination methods, Applications to linear equations, Solving sets of non-linear equations: (Newtons’ method), Finite difference (definition, operations and relations between operators), Difference equations (definitions, degree and order), Solution of difference equation (definition, complementary function and particular integral), Interpolation and extrapolation (introduction and definitions): Lagrangian polynomials, Interpolation with equal intervals (Gregory-Newton forward and backward formulas) with application, Interpolation with un- equal intervals (Lagrangian polynomials divided difference formula) with application, Numerical Differentiation and integration (introduction): differentiation forward and backward folrumals with application,

Integration (trapezoidal, Simpson 1/3, Simpson 3/8 and Weddle’s) with application, Solution of ordinary differential equations (ODE): Initial value problem (Maclarian and Taylor series) with application, Taylor’s series for simultaneous first order ODE, Taylor ‘s series for 2nd order ODE with application, Euler’s method (general, Improved and modified Euler formula) with application, Range-Kutta method (2nd, 3rd, and 4th order) with application, Range-Kutta for simultaneous 1st order ODE and for 2nd order ODE with application, Finite difference method for solution of ODE (definitions): central difference approximation expressions (1st, 2nd, ….ect, Applications to ODE, Solution of partial differential equations (PDE): introduction, definition and classification, Elliptic PDE (Laplace and Poisson’s PDE) with application, Parabolic PDE (Bender-Schmidt and Crank-Nicholson methods) with application, Hyperbolic PDF with application, Optimization (introduction and definitions): Newton search,  Elimination methods (bisecting search, golden ratio search and Fibbonatci’s search) with application, Multi-dimensional optimization: direct method (random and grid search) and indirect method (Newton search) with application,  Constrained optimization: linear programming (simplex) and non-linear programming (generalized reduced gradient search), Application to optimization.

FOURTH YEAR

 

No. Subject Weekly hours Units
Th.   Tut.  Lab.
1 Unit Operations 3 6
2 Process Control 3 1 6
3  Petrochemical Industries 2 4
4 Equipment Design 3 6
5 Petroleum Refining 3 1 6
6 Computer Applications 1 1 3 5
7 Chemical Eng. Lab. II 3 3
8 Engineering Project 3 2 6
Total 18 5 6 42
29

Subject: Unit Operations              
 

Transfer of heat, Mass and momentum, Reynolds analogy, Boundary layer theory, Non newtonian fluids, Mixing, fluid flow through packed columns, Fluidization, Filtration, Flow of particles through fluids, Sedimentation,Centrifuge.

Subject: Petrochemical Industries              
 

Production of the basic materials for the petrochemical industry (olefins and aromatics), Petrochemicals from methane, Ethylene derivatives, Propylene derivatives, High molecular weight olefins derivatives, Petrochemicals from BTX, Polymers production techniques, Thermoplastic, Thermoset, Industrial fibers, Industrial rubber.

Subject: Petroleum Refining              
 

Introduction, Chemical Composition of Petroleum, Classification of Crude Oil, From Crude Oil, Physical and Thermodynamic Properties of Petroleum Oil, Analysis & Evaluation of Crude Petroleum, Petroleum Refining Processes, Product Blending, Lubricating Oils.

Subject: Equipment Design              
 

Process design introduction, Flow diagrams, Piping and instrumentation,
pump selection,  pipe size selection, power requirement, Heat transfer Equipments, Design of tube and shell heat exchangers-condensers –reboiler and vaporizers, Mass transfer equipments, Packed columns, choice of plates or packing, Absorbers and strippers, Packed column design procedures/random packing, Continuous distillation, Tray columns, Process description, reflux consideration, Design of distillation columns, Empirical correlations, Min. No. of stages, Min. reflux ratio, Design procedure for the actual No. of stages, Approximate column sizing, Plate hydraulic design, Mechanical design of process equipment, Pressure vessels, Design of thin-walled vessels under internal pressure, Heads and closures, conical sections and end closures, liquid storage tanks, vessel supports.

 

Subject: Process Control              
 

1st order response, time delay, steady state coefficient, final value theorem, 2nd order system, Closed loop systems, transfer function and flow diagram, Air control valve, Control system, discontinuous, proportional, integral, differential, Optimum control by Zegler-Nickes method, Stability, Routh’s method, Frequency response (Bode and Niquist diagram), Measuring devices of temperature, pressure, concentration and fluid flow.

 

Subject: Computer Applications              
 

1)    Matlab

 

Introduction, Arrays, Arrays transpose operation, Matrix operations, Interpolation, Function Discovery, MATLAB m-files, Solution of equation of state, Activity coefficients models, Flash vaporization, Bubble and dew point calculations, Simulation of multi-component distillation columns, Simulation of chemical process with recycle streams, Calculation of the adiabatic flame temperature, Dynamic Simulation of Chemical Reactors, Dynamic simulation of gas absorption columns, Symbolic processing with MATLAB, Transport Processes in One Dimension, Transport Processes in One Dimension.

 

2)    Hysys

 

Introduction, Start with HYSYS, Components, Fluid package, Streams, Material stream, Energy stream, Simulation tools, Utilities, boiling point curve, critical properties, tray sizing, Hydrate formation, Equation of state, Heat transfer Equipment, Cooler/Heater, Heat Exchanger, Pipe Equipment, Mixer, Pipe Segment, Tee, Valve, Relief Valve, Rotating Equipment, Compressor, Turbine, Pump, Separation, Operation, flash separator, Examples on separation process, Reactors, conversion reactors, Equilibrium reactor, Examples on the reactors, plug flow reactor, Columns, tray column, packed column, Absorption, Distillation Tower, Dynamic State, Control process, Applications of Hysys, Gas Processing, Biodiesel plant, Process of Ammonia, Crude Oil Refinery, Removal of Propane, Ethylene oxidation.

 

  

Subject: Engineering Project              
 

Each student will be assigned a problem (either individually or as part of a group), and expected to submit a complete design report which includes market research, process selection and design, economic evaluation, unit operations and equipment details, a full design of three units of the plant and all the supporting drawings.